ABB 6640-180-2.55 Irb Controller 6640-180/2.55 IRC5 M2004

( Brand: Abb ), ( Manufacturer Part Number: 6640-180/2.55 ), ( Type: Robots ), ( Year: 2014 ), ( Weight: 3124lbs ), ( Dimensions: 76x48x98 ), ( State: Michigan ), ( Country: United States ), ( Storage Location: Nevada Shop Equipment B4 )

Review ABB 6640-180/2.55 Irb 6640 180/2.55 Complete Controller Used

The **ABB IRB 6640-180/2.55 industrial robot**, equipped with the **IRC5 M2004 controller**, represents the pinnacle of precision, reliability, and advanced automation technology, designed to meet the demanding requirements of modern manufacturing, assembly, and material handling applications. This high-performance articulated robot is engineered for heavy-duty operations, delivering exceptional speed, accuracy, and payload capacity within a compact yet robust 6-axis configuration. With a **180 kg (396 lb) payload capacity** and a **2.55-meter (100-inch) working reach**, the IRB 6640 excels in handling large, bulky, or heavy components with ease, making it an ideal solution for industries such as automotive, aerospace, metalworking, and packaging. Its **high-speed motion capabilities**, including a maximum operating speed of **3.5 meters per second (11.5 ft/s)**, ensure rapid cycle times while maintaining smooth, jerk-free trajectories, reducing downtime and maximizing productivity.

The **IRC5 M2004 controller**, a state-of-the-art control system, serves as the brain of this robotic system, offering unparalleled flexibility, integration, and smart automation features. Built on ABB s **RobotStudio** platform, this controller supports **open architecture and Industry 4.0 readiness**, enabling seamless connectivity with enterprise systems, PLCs, and other industrial networks via **EtherNet/IP, PROFINET, OPC UA, and Ethernet TCP/IP**. The M2004 model incorporates **high-performance motion control algorithms**, advanced safety features, and **AI-driven predictive maintenance tools**, allowing operators to optimize performance, reduce wear, and minimize unplanned downtime. Its **user-friendly interface**, including a **15-inch touchscreen and intuitive software**, simplifies programming, debugging, and remote monitoring, even for non-expert users.

One of the standout features of the IRB 6640 is its **modular and scalable design**, which allows for easy customization to fit specific application needs. The robot s **high-torque servo motors** and **backlash-free gearing** ensure consistent performance across extended shifts, while its **rigid structure and low-vibration design** enhance precision in tasks requiring sub-millimeter accuracy. Additionally, the system supports **force control, vision integration, and collaborative operation modes**, making it versatile for tasks ranging from spot welding and arc cutting to palletizing, deburring, and even light collaborative interactions with human workers. The **ABB Drive Control (ADC) technology** further enhances efficiency by dynamically adjusting motor performance based on real-time operational demands, reducing energy consumption without compromising speed or accuracy.

Safety is a core priority in the design of the IRB 6640, with built-in **ABB s SafeMove2** technology ensuring compliance with international safety standards such as **ISO 10218 and EN ISO 13849**. The controller s **integrated safety functions**, including speed and force monitoring, emergency stop integration, and light curtains, provide a robust layer of protection for both operators and equipment. Furthermore, the robot s **compact footprint and ergonomic design** allow for easy integration into existing production lines, minimizing floor space requirements while maximizing workspace efficiency.

From a maintenance perspective, the IRB 6640-180/2.55 is designed for **minimal downtime and ease of servicing**, with features such as **self-diagnostic tools, remote diagnostics via RobotStudio, and long-lasting components** that extend the robot s operational lifespan. ABB s **global support network** ensures quick access to spare parts, technical assistance, and software updates, further enhancing reliability in diverse industrial environments. Whether deployed in a high-volume manufacturing facility, a precision machining operation, or a logistics center, this robotic system delivers **unmatched performance, adaptability, and long-term cost efficiency**, making it a strategic investment for businesses seeking to advance their automation capabilities.

### **Pros and Cons of Buying an ABB IRB 6640-180/2.55 Robot with IRC5 M2004 Controller**

#### **Pros**

1. **High Performance and Precision**

The ABB IRB 6640 is a heavy-duty industrial robot designed for high-speed, high-precision applications. Its 180 kg payload capacity and 2.55-meter reach make it suitable for material handling, welding, and assembly tasks where accuracy is critical.

2. **Reliability and Durability**

ABB robots are known for their robust construction and long operational lifespan. The IRB 6640 is built for continuous operation in demanding environments, reducing downtime and maintenance needs compared to less robust alternatives.

3. **Advanced Control with IRC5 and M2004 Controller**

The IRC5 controller is a proven, industrial-grade system with strong programming capabilities, including ABB s RobotStudio for offline programming. The M2004 model integrates motion control, safety features, and communication interfaces (EtherNet/IP, PROFINET, etc.), allowing seamless integration into modern manufacturing systems.

4. **Flexibility in Applications**

The IRB 6640 can handle a wide range of tasks, from pick-and-place operations to complex welding and palletizing. Its articulated design allows for versatile positioning in tight or unconventional workspaces.

5. **ABB s Global Support and Service Network**

ABB has a well-established service and support infrastructure, ensuring quick access to spare parts, technical assistance, and software updates. This reduces long-term operational risks.

6. **Energy Efficiency**

ABB robots are designed with energy-saving features, such as optimized motion profiles and regenerative braking, which can lower operational costs over time.

7. **Compatibility with Modern Industry 4.0 Standards**

The IRC5 controller supports cloud connectivity, remote monitoring, and integration with ERP/MES systems, making it suitable for smart manufacturing environments.

---

#### **Cons**

1. **High Initial Cost**

The IRB 6640 is a premium robot, and the inclusion of the IRC5 M2004 controller adds to the total investment. Smaller businesses or startups may find the upfront cost prohibitive compared to more affordable alternatives.

2. **Maintenance and Training Requirements**

While ABB robots are durable, they require skilled technicians for maintenance and programming. Training employees or hiring specialized personnel can increase operational costs.

3. **Complexity in Setup and Integration**

The IRC5 controller, while powerful, requires expertise to configure properly, especially when integrating with other PLCs or factory automation systems. Poor setup can lead to inefficiencies or system failures.

4. **Depreciation Over Time**

Like all industrial equipment, the IRB 6640 will depreciate. While ABB robots retain value well, the cost of upgrading to newer models (e.g., ABB s newer IRB 6600 series) may become necessary after several years.

5. **Space and Installation Constraints**

The robot s size (2.55m reach) requires adequate workspace. Facilities with limited floor space may struggle to integrate it without modifications.

6. **Software and Licensing Costs**

Additional software (e.g., RobotStudio, FlexPendant licenses) and updates may incur extra expenses beyond the base purchase price.

7. **Potential for Overkill in Small-Scale Operations**

If the application does not fully utilize the robot s capabilities (e.g., low-cycle pick-and-place tasks), the investment may not justify the cost compared to simpler, more affordable robots.

---

### **Conclusion**

The **ABB IRB 6640-180/2.55 with IRC5 M2004 controller** is a **highly capable, reliable, and future-proof** industrial robot ideal for **large-scale manufacturing, heavy-duty material handling, welding, and complex automation tasks**. Its strengths lie in **precision, durability, advanced control, and Industry 4.0 compatibility**, making it a strong choice for companies prioritizing long-term efficiency and scalability.

However, the **high upfront cost, maintenance demands, and complexity** may be barriers for smaller operations or businesses with simpler automation needs. If budget is a constraint, alternatives like **KUKA KR 10 R2000 or Fanuc M-20ia** (which offer similar payloads but at different price points) could be worth evaluating.

### **Recommendation**

- Your application requires **high payload (180 kg) and reach (2.55 m)** for tasks like **welding, heavy palletizing, or material handling**.

- You operate in an **industry where reliability, precision, and long-term support** are critical (e.g., automotive, aerospace, heavy manufacturing).

- You can **justify the cost** through increased productivity, reduced labor costs, or improved process efficiency.

- Your facility has the **space and IT infrastructure** to support ABB s control system and future upgrades.

- Your budget is **limited**, and a more affordable robot (e.g., ABB IRB 140, KUKA KR 6 R900) could suffice.

- Your operations are **small-scale or low-cycle**, making the premium features unnecessary.

- You lack **in-house expertise** for programming and maintenance, as training costs may offset savings.

For most **large-scale industrial applications**, the **IRB 6640 with IRC5 M2004 remains a top-tier choice** just ensure the financial and operational fit aligns with your long-term goals.

Details:

Specifications:: Weight. Model: IRB 6640-180/2.55. Stock #: IGAM3840005. ABB IRB 6640 180/2.55 Complete with IRC5 M2004 Controller USED This listing is for a robot system supplied complete an controller and Flex Pendant teach pendant.

Overview:: Type: Robots. The IRB 6640 180/2.55 is a six axis articulated robot designed for high payload applications with extended reach.

part #: 6640180255 prices

• $1100.00-$7250.00

specifications robotiindustri:

• brand: Abb
• mpn: 6640-180/2.55
• type: Robots
• year: 2014
• weight: 3124lbs
• dimensions: 76x48x98
• state: Michigan
• country: United States
• storage location: Nevada Shop Equipment B4

offer robotiindustri:

• best offers: True
• options: Ship-to-home
• availability: In Stock
• quantity: 1
• started: May 14, 2026
• sold: 0

returns robotiindustri:

• paid by: Buyer
• policy: Returns Accepted
• time: 30 Days
• method: Money back

seller robotiindustri:

• city: Detroit, Michigan
• # reviews: 88
• rating: 100.0%

general robotiindustri:

• Business Industrial > Industrial Automation Motion Controls > Industrial Robotic Arms
• condition: Used

shipping robotiindustri:

payments robotiindustri:

• wallet: Apple-pay
• other
• credit card: Diners-club

Abb 6640-180-2.55 Is Similar To:

• 12814-1 3hac Dsqc Abb 600 Main Computer Irc5 Controller 12814-1 03 (45.1% similar) Was removed from IRC5 M2004 working controller. Warranty after receiving the item there is a 15 day period for claims. It has not been repair. This items is used, it is in good condition...(July 4th, 2016)
• 14-64095 Abb Robot Complete (27.2% similar) ...(September 7th, 2018)
• 153mmx 85mm Abb Robobel Paint Robot Irb Base Rotator (17.2% similar) These are typically larger items. And 3:00 PO. Abb bobble paint robot irb base rotatory approx...(June 4th, 2018)
• 16-50454 Abb Robotics Irc5 Robot Controller (40.3% similar) Used controller as seen in the images...(January 2nd, 2017)
• 2.8m Abb Refurbished 6400 Controller Irb Warranty 120 Kg S4c M97 Prices (28.2% similar) Reconditioned robot with warranty in super condition...(May 23rd, 2015)
• 21670072-48 Abb 21670072-56 Sf203 S3 S4 Robot Controller Key (32.4% similar) Used for Abb s3 M93, s4 M94A and M96 robot controllers...(October 15th, 2015)
• 2211-8 3hab Dsqc 256a Abb 256 A Sensor Motion Controller 2211-8 1 (35.5% similar) This items is used, it is in good condition. Warranty after receiving the item there is a 14 day period for claims. Was removed from S4C M98 working controller. Used for Abb S4C M98 and M99 robots. It has not been repair, guaranteed to work...(September 4th, 2016)
• 3560-hxa Lot Of 3 Abb 3haa Teach Pendant Robotics Controller (29.4% similar) Lot of 3 Abb 3HAA 3560 HX teach pendant robotics controller all units are untested and being sold as is...(February 27th, 2016)
• 3bse042257r1 Abb Robot Controller Main (31.6% similar) Abb 3BSE042257R1 robot controller main computer flash disk - IRC5 512MB this unit is in excellent condition guaranteed to work. Tel: bushman road, unit 47-48, st...(November 8th, 2017)
• 3haa0001-xk Abb Axis Servo Motor For Irb Part (18.2% similar) Abb axis 6 servo motor for irb 6000 part 3HAA0001-XKWARRANTY included...(March 28th, 2018)
• 3haa0001-yg Abb Irb 6000 Upper (26.4% similar) Abb 3HAA0001-YG irb 6000 upper arm cable harness no customer connection - this unit is in excellent condition guaranteed to work. Tel: queens ton st. Unit 1a b, st...(March 13th, 2017)